Automatic design optimization

Auto Design - Dimple distribution: initial
Initial state before optimization. Uniform distribution of microstructure (left). Non-uniform luminance distribution (right).

Auto Design - Dimple distribution: intermediate
Intermediate state of optimization. Non-uniformity appears on microstructure distribution.

Auto Design - Dimple distribution: final
Result of optimization: Luminance distribution shows near uniformity.

Auto Design - Dimple distribution: image of initial vs. final dimple distribution
Microstructure distribution before (left) and after (right) optimization.

This software provides the possibility of automatic optimization for shapes and distributions of objects*1. It allows designers to reach their goals faster by automatically shaping and arranging such objects as reflectors, lenses and microlenses formed on surfaces of a light guide plate.

Applications

The following objects can be designed:

  • Microlens distribution on surfaces of a light guide plate
  • Interval between prisms of a prism sheet
  • Shape of lenses covering an LED chip
  • Reflector shape for various kinds of lighting fixtures

Features

  • Fast processing by dividing it into preprocessing and optimization process
  • Arbitrary user-defined state as a goal of optimization
  • Arbitrary user-defined initial state of optimization
  • Initiating optimization for the project designed manually before
  • Acceleration of the optimization process using multiprocessing*2

Specification

Optimization method Original method close to response surface method (RSM)
Scope of optimization Local optimization limited to a specified part
Design parameters
  • Diameter, radius
  • Distance
  • Interval
  • Angle
  • Density
  • Other parameters that can be defined through parametric shape definition
Maximum number of design points Approximately 10,000 (depending on amount of memory)
Maximum number of design parameters Unlimited*3

*1 Automatic design functionality is provided as an option.
*2 Multiprocessing is provided as an option.
*3 Maximum number of design parameters is a trade-off with number of design points.